Plant OEE · Live
▲ 1.1 vs YDA
87.2%
Overall Equip. Effectiveness
on pace · world-class band
ref ring ≥85% · target 85%
94.1%
Availability
96.0%
Performance
96.5%
Quality
Line A
318u/hr
go
Line B
324u/hr
go
Line C ◂ constraint
286u/hr
spindle vib ↑
Line D
331u/hr
op free
Throughput
1,240u/hr
go
Shift Output
9,640
Quality
99.1% FPY
go
Reliability
18min DT
Sched Attain
98%
Shift-Output Forecast · AI
9,720
on pace
✦ Predictive Maintenance
Line C spindle vibration +14% over baseline · failure probability 31% in next 8h.
Recommend inspection at next changeover 11:40 — prevents the only amber on the board and protects 6% recoverable throughput.
Bottleneck finder · Line C constraint, rebalance 1 op
Anomaly baselining · cycle-time + vibration envelopes
Auto cause-code · pre-fills stoppage reason
Scrap-spike predictor · EoS projection vs 1% line
Shift-output forecast · 9,720 / 9,400
Downtime Pareto · This Shift18 min total
Changeover
7 m
Material wait
5 m
Jam
4 m
Maintenance
2 m
▸ tap to open the timestamped event log →
Shift Burn-Up · Actual vs Target+2% above line
Actual · 9,640 to 13:42
Target pace · 9,400
on pace 9,720 by 15:00
Plant Vitals
Schedule Attainment98%
Units this shift9,640
Unplanned downtime18 min
First Pass Yield99.1%
Operators on floor14 / 16
Field Guide
Read the wall like the floor
A 20-foot-legible briefing on how a plant manager runs the shift off this screen.
How to use this
- 1Andon dot first, number second. Scan the four line tiles — green means hitting target, amber is your constraint. Today Line C is the only amber: that is where the shift is being lost, full stop.
- 2The hero gauge is your "go / no-go." Plant OEE ≥85% (world-class ring) means the floor is healthy; the A·P·Q satellites tell you whether a dip is uptime, speed, or quality before you walk the line.
- 3Read the burn-up slope, not the snapshot. If the lime actual line sits above the dashed target pace, you finish over plan — the slope is the early-warning, the total is the result.
- 4Let AI prevent the red. The predictive-maintenance strip is the highest-value pixel: catching the Line C spindle at the 11:40 changeover turns an unplanned stoppage into zero lost minutes.
- 5Rebalance, don't add labor. The bottleneck finder pulls one operator from your best line (D) to the constraint (C) for 6% recoverable throughput — free capacity, no overtime.
For your own floor: if you had to choose ONE number for a wall a worker sees 200 times a shift — would it be OEE, units/hr, or andon color? Most plants pick andon color, then regret hiding the constraint behind a single roll-up.
Watch the walkthrough
Four AI agents walk this dashboard.
In context
Sample feedIllustrative — wire to your MES / historian + sensor feed.
Plant OEE percentile
vs sector benchmark (discrete mfg)
vs sector benchmark (discrete mfg)
P82
▲ top-fifth
Energy / unit
kWh per finished unit, shift avg
kWh per finished unit, shift avg
1.84
▼ 4.1%
Spindle vibration · Line C
mm/s RMS vs 4.5 baseline
mm/s RMS vs 4.5 baseline
5.1
▲ +14%
Cycle-time CpK · constraint
process capability, target ≥1.33
process capability, target ≥1.33
1.41
▲ 0.06
Days since recordable
plant safety streak
plant safety streak
214
— hold